Get a Custom Pigging System Built Around Your Process
HPS hygienic pigging systems recover valuable product from pipelines, reduce washout time, and improve line efficiency, with fast ROI and proven results in demanding hygienic environments.
PROVEN solutions
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years’ experience of successful systems implementation
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Typical recovery rates of the high-performance HPS pig
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Pigging and liquid product recovery solutions installed
The ROI Impact of Pigging: High Value, Low Risk
Pigging delivers measurable improvements in yield, efficiency and sustainability across a wide range of liquid processing applications:
- Beverage manufacturer recovered up to 99.5% of product, significantly reducing waste and improving line performance.
- Food producer prevented major product loss per cycle, improving yield and reducing cleaning costs.
- Paint & coatings manufacturer achieved a substantial reduction in carbon impact by reducing waste and minimising solvent use.
- Personal care manufacturer reduced washout time by up to 83% – sanitisation dropped from 2–3 hours to around 15 minutes.
- High-volume production line reduced changeovers from hours to minutes, increasing uptime and throughput.
Why Choose HPS Pigging Systems?
HPS helps manufacturers recover product from pipelines, reduce waste and cut cleaning time — with measurable results and rapid payback.
HPS advantages:
- Proven performance: up to 99.5% recovery in real production environments
- Designed around your process: engineered systems built to suit your product, layout and changeover requirements
- Hygienic by design: fully detectable pigs and materials selected for your application
- Handles complex pipework: including tight bends and challenging line configurations
- Automation-ready: integrates into modern production environments with minimal disruption
- Global support & experience: 30+ years, 2,000+ systems implemented worldwide
How Pigging Works (In Simple Terms)
A hygienic pig is propelled through the pipeline to push residual product out of the line before cleaning.
This means you recover more sellable product, reduce washout volume, and shorten the time needed for cleaning and changeovers.
The Practical Benefits of Pigging: Real Results
| Operational Challenge | How Pigging Addresses It |
|---|---|
| Product waste | Recovers up to 99.5% of valuable product from pipes |
| Time-consuming cleaning | Reduces cleaning time by up to 83% (from hours to minutes) |
| Excessive energy use | Cuts heating, cooling and pumping requirements |
| High water consumption | Reduces water usage for cleaning by up to 70% |
| Production efficiency | Maximises yield from existing materials |
Proven Track Record
With over 30 years of experience, HPS has successfully implemented more than 2,000 advanced pigging systems worldwide for 800+ satisfied customers. Our clients include industry giants like Coca-Cola, Unilever, Mars, and L’Oréal.
Success Stories
- ✓ Coca-Cola: Streamlined their beverage lines, reducing product loss and downtime.
- ✓ Unilever: Improved their processing efficiency across multiple sites, enhancing sustainability.
- ✓ Mars: Optimised their confectionery production, achieving rapid changeovers and higher yields.
Tailored Solutions for Any Industry
Whether you’re in food, beverages, confectionery, paints, coatings, lubricants, or any liquid processing industry, HPS has the expertise to meet your specific needs. Our systems are designed for a rapid return on investment, often paying for themselves in just a few months.
- ✓ Food & Beverage
- ✓ Confectionery
- ✓ Paints & Coatings
- ✓ Chemicals
- ✓ Lubricants
- ✓ And More
Coca-Cola, UK
Log House Foods, USA
KIK Custom Products, USA
