Recover Product Left in Your Pipelines
Recover up to 99.5% of product left in pipes. Reduce waste, increase yield, and improve line efficiency with advanced hygienic pigging technology.
HPS pigging systems remove valuable residual product from pipelines after every batch, helping you maximise output without investing in new tanks, pumps, or major equipment upgrades.
Where Product Loss Happens
After every batch, valuable product is often left behind in pipelines, sometimes hundreds of litres per line.
Across liquid processing environments, manufacturers commonly lose product due to:
- Product left in pipelines after transfer
- Residual material stuck in process lines
- Incomplete line clearing before cleaning (CIP)
- Inefficient transfer between batches
- Long cleaning, rinse, or flush cycles
These issues result in:
- Reduced batch output
- Increased raw material costs
- Lower overall equipment efficiency (OEE)
- Limited production capacity
- Higher levels of waste
Struggling with Product Left in Pipes?
If your process leaves product in pipelines, you’re not alone. Many manufacturers experience:
- Residual product in pipes after every batch
- Loss of high-value materials during changeovers
- Inefficient product transfer between processes
- Waste during cleaning and flushing cycles
HPS pigging technology is specifically designed to solve these challenges by recovering product from your pipelines.
How HPS Pigging Improves Yield
HPS hygienic pigging systems recover up to 99.5% of product from pipelines. By removing nearly all remaining material before cleaning, you maximize batch output and minimize material losses.
With pigging, you can:
✔ Increase yield per batch
✔ Boost throughput and production capacity
✔ Reduce raw material loss
✔ Improve transfer efficiency
✔ Reduce rinse and flush waste
✔ Improve OEE across your plant
✔ Make your production process more consistent
✔ Lower operating costs
Yield Efficiency Benefits at a Glance
| Your Challenge | How HPS Solves It |
|---|---|
| Low batch yield | Recovers more product before cleaning |
| High raw material waste | Minimizes product left in pipelines |
| Long cleaning cycles | Reduces rinse time and CIP duration |
| Low transfer efficiency | Clears lines effectively for full recovery |
| Bottlenecks in production | Frees capacity by improving throughput |
| High operating costs | Increases OEE and reduces waste |
PROVEN SUCCESS
0 +
years’ experience of successful systems implementation.
0 +
Customers around the world.
0 +
Advanced pigging and liquid product recovery solutions installed.
Case Study: Lubricants Manufacturer
Exol Lubricants, the UK’s largest independent lubricants producer, installed multiple HPS pigging systems to reduce product loss during transfers.
They now recover up to 99.5% of residual product, improving yield and preventing cross-contamination.
The system recovers up to 50,000 litres of prime oil per day, boosts throughput and speeds loading times by up to 50% – significantly increasing overall production efficiency.