Sanitary Pigging Systems for Food and Beverages
Minimize waste, maximize savings, and improve production efficiency – all with low investment risk.
HPS sanitary pigging systems for food and beverages recover up to 99.5% of liquid product, significantly reducing production losses, cutting cleaning times, and delivering fast, measurable ROI.
HPS pigging technology is an advanced product recovery and liquid transfer solution used throughout the food manufacturing and beverage processing industries to minimize product loss, increase yields, and improve sustainability. Often used alongside Clean-in-Place (CIP) systems, HPS pigging delivers greater process control and cost savings.
With HPS systems, you can reclaim valuable product that would otherwise be wasted, reduce water and energy consumption, and maintain consistent product quality – all while lowering operational costs.
PROVEN SUCCESS
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years’ experience of successful systems implementation
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Pigging and liquid transfer solutions installed
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Typical recovery efficiency of HPS pigs from full pipelines
why choose pigging?
- Recover up to 99.5% of Product – Stop flushing profits down the drain
- Lower Production Costs – Reduce waste, cut cleaning time, and save money
- Fast ROI – Most systems pay for themselves in months
- Eco-friendly & Sustainable – Reduce waste and carbon footprint
- Proven Technology – Trusted by leading brands worldwide
- Easy Integration – Minimal disruption to existing processes
- Hygienic & Efficient – Ideal for food and beverage applications
The Practical Benefits of Pigging: Real Results
| Operational Challenge | How Pigging Addresses It |
|---|---|
| Product waste | Recovers up to 99.5% of valuable product from pipes |
| Time-consuming cleaning | Reduces cleaning time by up to 83% (from hours to minutes) |
| Excessive energy use | Cuts heating, cooling and pumping requirements |
| High water consumption | Reduces water usage for cleaning by up to 70% |
| Production efficiency | Maximizes yield from existing materials |
what is pigging?
Pigging is a product recovery process technology that uses a specialized device called a “pig” along with other equipment to recover residual product from pipelines. Propelled through the pipeline, the pig pushes out product that would otherwise go to waste.
Technical Highlights:
- Fully detectable and bi-directional pigs.
- Can navigate 1.5D bends.
- Constructed from FDA-approved materials.
- No solid magnets to ensure safety and reduce contamination risks.
- Designed for durability and automation.
Proven Savings and Measurable Impact
At HPS, we don’t just promise results – we deliver them. Our systems have helped leading manufacturers achieve:
- Up to 99.5% product recovery from pipelines.
- Preventing the loss of 1,200 gallons of usable product per cycle.
- 4% increase in yields – equating to 48,000 extra cans per week.
- Sanitization times of 15 minutes rather than 2 to 3 hours.
- Eliminating the flushing out of 500-600 lbs of product during changeovers to just a few lbs per batch.
- Saving approximately 40 megaliters of water annually.
- Lower carbon footprint – improving sustainability and reducing waste.
Coca-Cola, UK
Log House Foods, USA
Pernod Ricard, Australia
