Stop Wasting Product – Recover 99.5% with Pigging Technology
Are you flushing valuable product down the drain and wasting time on changeovers and cleaning?
One leading personal care liquids manufacturer solved these challenges with HPS Pigging Technology, cutting waste by 93% and reducing washout times from hours to minutes.
Take Action Today
Click here to download our free guide and discover how you can reduce waste and increase profitability with HPS Pigging Technology.
Maximise Efficiency, Cut Waste, Boost Profits
In today’s competitive market, personal care manufacturers are always looking for ways to enhance operations and reduce inefficiencies.
Traditional methods like flushing waste valuable products, increase cleaning time, and drive up costs. Pigging systems and liquid routing solutions offer a smarter, more sustainable alternative.
Learn how these proven technologies can help you:
- Recover up to 99.5% of your product from pipelines
- Minimise downtime and accelerate changeovers
- Reduce water and chemical use
- Boost production efficiency and reduce operational costs
What Pigging Systems Do (And Why They Matter)
Liquid Product Recovery (Pigging) enables manufacturers to recover up to 99.5% of product from pipelines.
Instead of losing valuable creams, soaps, shampoos, lotions, gels, and more during transfers, pigging pushes them through to be stored, packaged, or sold—maximising yield and minimising waste.
How Pigging Enhances Personal Care Liquid Transfer Processes:
- Less Waste, More Product – Reclaim nearly all remaining product, boosting yields and increasing plant capacity.
- Lower Cleaning Costs – Reduce rinse water, CIP, and chemical usage.
- Faster Changeovers – Minimise downtime between batches
- Reduce Product Cross-Contamination – Maintain high hygiene standards and improve product integrity.
- Eco-Friendly Operations – Reduce waste, save water and energy, and lower environmental impact.
Liquid Routing Manifolds: Optimising Product Transfers
Liquid routing manifolds ensure accurate and efficient product flow through automated valve matrices or manually operated manifolds.
Key Benefits of Liquid Routing Manifolds
- Better Control – Reduce costly errors and ensure precise transfers.
- Optimised Space – Minimise the need for dedicated lines and hoses.
- Seamless Changeovers – Switch between product lines without contamination.
- Higher Efficiency – Keep production running smoothly and productively.
Real Results from Real Manufacturers
Don’t just take our word for it. Here’s what our technology has achieved:
- ✅A 93% reduction in waste
- ✅An 83% reduction in washout times
- ✅Sanitisation completed in 15 minutes instead of 3 hours
- ✅Payback achieved within 12 months
“HPS pigging systems work extremely well. They are more or less self-sufficient, very easy to use, and need very little maintenance from us.”
– Nick Alcock, Engineering Manager at The DCS Group
Download Free Guide
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- 15-page comprehensive white paper
- Free 30-minute consultation with one of our industry experts (scan the QR code in the guide).
Don’t let another day of inefficiency impact your bottom line. Discover how HPS pigging systems can significantly improve your liquid manufacturing process today.
Why Industry Leaders Trust HPS
- 30 years of experience in Advanced Liquid Product Recovery Technology
- Customized pigging systems designed for unique personal care liquids manufacturing needs
- Minimal disruption to existing operations during integration and commissioning
- Ongoing support from our dedicated client care team