Our Spares Service

Spare parts and componenets for your pigging system

HPS components have a long working life. But like all systems, to maintain optimum performance, you must replace key parts regularly.

Specially set up to deal with all your spares questions, enquiries and orders, the HPS Customer Support team provides top quality service, help, and support.

From spare pigs to valve seals, looking after our customers is an essential part of the way we operate and our knowledgeable and friendly spares department will provide you with a fast, efficient and effective service!

HPS Pigging spares service
HPS pigging spares team

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SPARE PARTS FOR YOUR PIGGING SYSTEM

Efficient Spare Parts Delivery

HPS pigs are long lasting, but nothing lasts forever! We strongly recommend you keep a variety of spare parts, including spare pigs and valve seals, in stock. This will help ensure quick repairs and minimal downtime.

We carry many items in stock and will always do our best to get your spare parts to you as quickly and efficiently as possible.

It’s worth noting that for substantial orders or specialised components, there may be a slight delay if custom manufacturing is required. Rest assured, we always strive to fulfill your needs promptly and effectively.

YOUR ASSURANCE OF QUALITY

By ordering spares direct from HPS, the pigging system specialists, you are assured of genuine, high-quality components and correct, fully compatible replacement parts for your pigging system.

HPS pigs and other spare parts undergo rigorous quality checks before they leave our production facility, ensuring you receive products of the utmost quality.

This dedication to quality translates to enhanced safety, reliability, and performance for your system. Trust HPS for components that meet the highest standards.

Explore Key Pigging Spares:

HPS Product Recovery Pigs

HPS magnetised pipeline pigs are key components of pigging systems. Specially designed for highly efficient and reliable hygienic and sanitary pipeline product recovery, they have a typical recovery efficiency of 99.5% from full pipelines.

AccuTect Pig Detectors

The HPS AccuTect pig detector is a cutting-edge, advanced device designed to reliably identify the presence of an HPS pig in close proximity without intruding within the pipeline. The AccuTect is available in two versions: mounted or portable.

HPS Pig Health Software

Based on your pig usage, our Pig Health Software tells your operators and maintenance team when it’s time to check the condition of the pig, looks for signs of wear or damage, and when it’s ready to replace.

Spares Pack Creation Service

This service will help to keep your pigging systems running smoothly by providing you with an updated Spares Pack and more.

Piggable Diverter Valves

The Solid Seat Ball Valve (SSBV) is a specialist three-way piggable diverter valve specially designed to allow non-obstructed product transfer and no pressure loss. This can be from one source to two selectable positions, or from two selectable product sources to one destination.

Max Yield Pigging Valves

The Max Yield Pigging Valve is a specialist piggable valve that enables simple, fast, and efficient cleaning. Unlike standard valves, it features minimal dead space which ensures maximum product recovery rates.

Butterfly Valves

Butterfly valves are commonly used in hygienic and sanitary pigging systems to isolate or regulate the flow of fluid. These valves are not piggable, so they are used in areas where the pig doesn’t travel.

Other Piggable Ball Valves

Ball valves are commonly used in our Advanced Liquid Product Recovery Pigging Technology. With the same bore as the pipeline, they are used in HPS pigging equipment to stop the product, or the pig, in a piggable line.

Seal Kits

Seal kits include soft seals and hard seals. Soft seals will need replacing as part of your routine scheduled maintenance. Hard seals also need replacing eventually, so check them regularly for wear-and-tear. HPS keeps a variety of spare parts, including seal kits, in stock.

Air Set Filters

Air set filters are used in pigging systems to clean and filter the air. If they aren’t replaced at regular intervals, they can become dirty and clogged up. This can result in problems with the operation of your pigging equipment, so it’s important to check and change them at the recommended frequency.

Service Plans for your pigging system

We recommend taking out a bespoke service plan for your pigging systems. HPS service plans are entirely customisable to your needs and can include maintenance visits, software upgrades, training sessions, and pre-purchased spares packs.

For more information about the expected working life of our pipeline pigs and other components, please see our article on preventative maintenance for pigging and product recovery systems.

pig in hand

Preparation is Key!

If you use our pigs until you notice they are no longer functioning properly, rather than replacing them in good time, it is possible that fluid or gases could have been bypassing the pig during operation.

This could cause ineffective product recovery, product dilution, or contamination. A worn or damaged pig could also get held up in the pipeline, causing downtime.

Got a question? Ask our team and find out the answer!

Other Services

As well as spares orders, the HPS Customer Service team also helps customers arrange maintenance visits, prepare service plans, discuss spares packs, provide system checks and software support, offer training sessions, and a host of other services.

We recognise the critical importance of minimising downtime. Hence, we strongly advise keeping a readily available stock of your crucial spare parts and placing orders well in advance of scheduled maintenance. When you reach out to HPS, be sure to ask about our service plans – they could make a significant difference in optimising the performance and longevity of your pigging system.

How you benefit from using original hps spare parts:

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Quality Guaranteed

HPS spare parts, including pigging system spares, adhere to the most stringent quality standards. They are designed and engineered specifically to seamlessly integrate with our equipment. This results in reliable equipment performance.
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Ensures Optimal Performance

Using HPS spare parts will keep your pigging system operating with optimal performance. This ensures the continued efficiency, reliability and safety of your system, while extending the overall lifespan of your pigging system.
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Value for Money in the Long Run

Investing in genuine HPS parts brings with it a significant advantage – they will typically last longer than non-HPS spares. Opting for HPS parts means fewer replacements over time, resulting in substantial long-term cost savings for you.
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Less Downtime

HPS spare parts are designed to be durable and risk-free, minimising any chance of equipment breaking during your operations. They are designed to last a long time and not wear out quickly, for maximum uptime of your processes.
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Continuous Improvements

We’re committed to continuous product improvement. By opting for HPS spares, you’ll benefit from the latest design enhancements and have access to the most up-to-date versions of our parts. This ensures you’re equipped with the best possible components for your pigging system.
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Fast Maintenance

Our technical experts possess extensive knowledge of HPS pigs and other spare parts. This expertise streamlines the maintenance process, making it both efficient and convenient for both our customers and the HPS Customer Support team.