Stop Losing Product – Use Proven Technology to boost Your Yields
Every Drop of Lost Product is Wasted Revenue
Excessive product loss, lengthy cleaning procedures, and unnecessary downtime cost food and beverage manufacturers millions every year. Many companies even lose full pipelines of product during batch changeovers.
The Solution? HPS Pigging Technology
HPS Liquid Product Recovery (Pigging) Technology recovers up to 99.5% of valuable product from your pipelines, slashes cleaning times, and maximizes efficiency—so you can produce more while using less.
Learn how HPS Pigging Systems can enhance your liquid transfer operations today.
The Problem with Flushing your pipelines
Flushing pipelines with water, chemicals, or air might seem like a simple fix, but it comes with major downsides:
- Lost Product: Ingredients like syrups, dairy, juices, and sauces are flushed away, impacting profitability.
- High Water & Chemical Use: Flushing requires excessive resources, increasing costs and hindering sustainability.
- Expensive Waste Disposal: High amounts of effluent, along with contaminated wastewater and cleaning agents, add to disposal costs.
- Slow Changeovers: Long cleaning times mean more downtime and lower productivity.
- Contamination Risks: Flushing isn’t always thorough, leading to potential cross-contamination issues.
Why Air Purging Falls Short
Air purging is another technique sometimes used to clear pipelines before the next batch, but it only recovers around 50% of the product. With such low product recovery rates, long flush times still follow, leading to further loss and wasted resources.
In contrast, pigging recovers nearly all of the product, significantly reduces cleaning times, and boosts overall efficiency
Ready to boost your yields and reduce waste?
Start increasing your product yields and reducing waste with HPS Pigging Technology.
Boost Yields & cut costs
With HPS Pigging Systems, you can:
✅ Stop Losing Product – Recover more from your pipelines.
✅ Increased Yields & Capacity – Cut waste and boost production.
✅ Speed Up Cleaning – Shorter CIP cycles and increased uptime.
✅ Cut Costs – Use less water, fewer chemicals, and resources.
✅ Enhance Product Quality – Minimize contamination risks.
✅ Boost Sustainability – Lower your environmental impact.
That’s why HPS Pigging Technology is trusted by leading food and beverage companies worldwide.
Is Your Production Line Facing These Challenges?
Do any of these sound familiar?
- Incomplete or ineffective product recovery attempts
- Excessive and time-consuming cleaning procedures
- Unnecessary downtime during changeovers
- Significant product loss through flush waste
- High rinse water and CIP chemical consumption
- Inconsistent product quality and high contamination risks
HPS Pigging Technology solves these challenges—helping you recover product, save money, and optimise efficiency.
What is Pigging?
Pigging is a specialist technology that uses a specially designed projectile (the “pig”) to push out residual product from pipelines.
- How It Works: The pig travels through the pipeline, reclaiming up to 99.5% of product that would otherwise go to waste.
- Why It’s Essential: It reduces product loss, speeds up changeovers, cuts cleaning times, and minimizes waste and contamination risks.
HPS Pigging Systems are designed for food and beverage manufacturers, helping you save product, improve efficiency, and increase sustainability.
“HPS Pigging Technology reduced our changeover times from around 3 hours to just a few minutes.”
Real Results from Real Manufacturers
Here’s how our clients have benefited from HPS Pigging Technology:
- ✅Up to 99.5% product recovery from pipelines
- ✅Preventing the loss of 1,200 gallons of usable product per cycle.
- ✅4% increase in yields—equating to 48,000 extra cans per week.
- ✅Sanitization times of 15 minutes rather than 2 to 3 hours.
- ✅Preventing the flushing out of 500-600 lbs of product recovered per changeover, cutting waste to just a few pounds per batch
- ✅40 megalitres of water saved annually
“Pigging mitigates the need to flush additional
coating through the lines so that change overs and cross-contamination issues are mitigated.”– Jeff Green, Director R&D at Log House Foods
Why Industry Leaders Trust HPS
✔ 30 years of expertise in Advanced Liquid Product Recovery
✔ Customized pigging systems tailored to your production needs
✔ Minimal disruption during integration and commissioning
✔ Ongoing support from our dedicated client care team
start increasing your yields and cut waste
Start improving your production lines today!
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