Stop Pipeline Losses – Recover 99.5% of Product with Pigging Technology
Every litre left in your pipelines is lost profit. From shampoos and conditioners to lotions, gels, and creams, even small amounts of residual product add up to thousands of pounds wasted every week.
Leading personal care liquid manufacturers are eliminating these losses with HPS Pigging Technology, achieving:
- 93% less product waste
- 83% faster washouts
- Sanitisation in just 15 minutes (instead of 3 hours)
- ROI in under 12 months
What is Pigging?
Pigging is a hygienic liquid product recovery process. A specialist projectile (called a “pig”) is sent through your pipelines, pushing nearly all the remaining product to the next stage of processing or packaging.
Instead of flushing high-value products down the drain, pigging ensures:
- Up to 99.5% recovery from pipelines
- Product sent directly to packaging or storage
- Less water, fewer chemicals, and faster cleaning
In simple terms: pigging turns waste back into saleable product.
See How Leading Brands Are Eliminating Pipeline Losses
The DCS Group, a major UK personal care manufacturer, implemented HPS pigging across multiple lines. The result?
- More product recovered and packaged
- Faster, safer changeovers
- Dramatically reduced cleaning costs
- Sustainable operations with lower effluent and chemical use
“The DCS Group cut product waste by 93% and reduced sanitisation from 3 hours to just 15 minutes with HPS Pigging.”
– Nick Alcock, Engineering Manager, DCS Group
Why Personal Care Liquid Manufacturers Choose Pigging
- Less Waste, More Product – Recover up to 99.5% of creams, gels, shampoos, lotions, and more
- Faster Changeovers – Reduce downtime and accelerate production
- Lower Cleaning Costs – Cut water, CIP fluid, and chemical use
- Reduced Contamination – Maintain hygiene and product integrity
- Sustainability Gains – Save resources and reduce environmental impact
Download Free Guide
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- 13-page comprehensive white paper
- Free 30-minute consultation with one of our industry experts (scan the QR code in the guide).
Don’t let another day of inefficiency impact your bottom line. Discover how HPS pigging systems can significantly improve your liquid manufacturing process today.
Why Industry Leaders Trust HPS
- 30+ years of experience in Advanced Liquid Product Recovery Technology
- Customized pigging systems designed for unique personal care liquids manufacturing needs
- Minimal disruption to existing operations during integration and commissioning
- Ongoing support from our dedicated client care team